1. System Components
- Supply fan
- Return/exhaust fan (optional)
- Filter section
- Heater battery (electric or hot water coil)
- Temperature sensors
- Return air temperature sensor (RAT)
- Supply air temperature sensor (SAT)
- Room/zone temperature sensor (ZT)
2. Control Objectives
- Maintain supply air temperature to meet room temperature setpoint.
- Protect heater from overheating or low airflow.
- Sequence operation safely.
3. Control Sequence
a. System Start/Stop
- AHU starts when enable signal is ON (manual switch, time schedule, or BMS command).
- On start:
- Supply fan starts.
- After airflow is proven (from differential pressure switch or airflow sensor),
the heater is enabled.
- On stop:
- Heater is turned OFF immediately.
- Fan stops after a short post-run delay (e.g., 30 seconds) for cooling.
b. Temperature Control
- Control Mode:
Maintain supply air temperature (SAT) at setpoint (e.g., 20 °C). - Logic:
- If SAT < setpoint → modulate heater output UP.
- If SAT > setpoint → modulate heater output DOWN.
- For electric heaters:
- Use step control (e.g., 3 stages) or phase-angle modulation (SCR).
- For hot water coils:
- Modulate control valve (0–100%) to maintain SAT.
c. Safety Interlocks
- Heater operates only when:
- Supply fan is proven running.
- Airflow switch = ON.
- No high-temperature trip.
- Enable command = ON.
- Alarms / trips:
- High temperature cut-out (manual reset).
- Airflow failure (heater lockout).
- Sensor fault (fail-safe → heater OFF).
d. Optional Room Temperature Control (Cascade Loop)
If tighter space control is needed:
- Outer loop: Room temperature controller adjusts supply air setpoint.
- Inner loop: Supply air temperature controller modulates heater.
Example:
- Room setpoint = 22 °C
- If room temp < 22 °C → increase supply air setpoint from 20 °C to 24 °C
4. Summary of Typical Setpoints
| Parameter | Typical Value |
|---|---|
| Supply air temp setpoint | 20 °C |
| High temp cut-out | 50–60 °C |
| Airflow switch delay | 5–10 s |
| Fan post-run time | 30–60 s |