Maxking

1. System Components

  • Supply fan
  • Return/exhaust fan (optional)
  • Filter section
  • Heater battery (electric or hot water coil)
  • Temperature sensors
    • Return air temperature sensor (RAT)
    • Supply air temperature sensor (SAT)
    • Room/zone temperature sensor (ZT)

2. Control Objectives

  • Maintain supply air temperature to meet room temperature setpoint.
  • Protect heater from overheating or low airflow.
  • Sequence operation safely.

3. Control Sequence

a. System Start/Stop

  • AHU starts when enable signal is ON (manual switch, time schedule, or BMS command).
  • On start:
    1. Supply fan starts.
    2. After airflow is proven (from differential pressure switch or airflow sensor),
      the heater is enabled.
  • On stop:
    • Heater is turned OFF immediately.
    • Fan stops after a short post-run delay (e.g., 30 seconds) for cooling.

b. Temperature Control

  • Control Mode:
    Maintain supply air temperature (SAT) at setpoint (e.g., 20 °C).
  • Logic:
    • If SAT < setpoint → modulate heater output UP.
    • If SAT > setpoint → modulate heater output DOWN.
  • For electric heaters:
    • Use step control (e.g., 3 stages) or phase-angle modulation (SCR).
  • For hot water coils:
    • Modulate control valve (0–100%) to maintain SAT.

c. Safety Interlocks

  • Heater operates only when:
    1. Supply fan is proven running.
    2. Airflow switch = ON.
    3. No high-temperature trip.
    4. Enable command = ON.
  • Alarms / trips:
    • High temperature cut-out (manual reset).
    • Airflow failure (heater lockout).
    • Sensor fault (fail-safe → heater OFF).

d. Optional Room Temperature Control (Cascade Loop)

If tighter space control is needed:

  1. Outer loop: Room temperature controller adjusts supply air setpoint.
  2. Inner loop: Supply air temperature controller modulates heater.

Example:

  • Room setpoint = 22 °C
  • If room temp < 22 °C → increase supply air setpoint from 20 °C to 24 °C

4. Summary of Typical Setpoints

Parameter Typical Value
Supply air temp setpoint 20 °C
High temp cut-out 50–60 °C
Airflow switch delay 5–10 s
Fan post-run time 30–60 s

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